10” INDUSTRIAL CABINET SAWModels ICS31230, ICS31240-50, ICS51230, ICS53230, ICS53415-50,ICS53480, ICS53600, ICS73230, ICS73480, ICS73600OWNER’S MANUAL
8 SawStop 10” Industrial Cabinet SawWarning LabelsWarning labels are mounted on the front, rear and side of the saw, on the table insert, and on the
98 SawStop 10” Industrial Cabinet SawMiter Gauge and Blade Guard Assemblies Exploded View212235332631302829242523363221015304506153045603738394041404
SawStop 10” Industrial Cabinet Saw 99No. Description Part No. Qty.Miter Gauge Assembly (complete) CB104 250 121 3/16-24NCx3/8” Pan Head Phillips Sc
100 SawStop 10” Industrial Cabinet SawNo. Description Part No. Qty.60 M8 E-Clip TSG-DC-024 261 M6x1.0x16 Button Head Socket Screw TSG-DC-025 162 M4x0
SawStop 10” Industrial Cabinet Saw 101AccessoriesSawStop recommends the following accessories for use with your SawStop cabinet saw. Contact your l
102 SawStop 10” Industrial Cabinet SawIndexAAccessories: 7, 11-13, 101Activation of Brake (see Brake Activation)Adjustments blade height: 27, 57-58
SawStop 10” Industrial Cabinet Saw 103IndexBlade Guard anti-kickback pawl: 21, 34 guard: 6-8, 11, 13-14, 20-21, 23, 34-35, 38-40, 63-65, 98 limi
104 SawStop 10” Industrial Cabinet SawIndexDisconnect Switch: 7, 10, 14, 24-26, 28, 42, 46Dust collection: 23, 35 hazard: 6, 23 port: 14, 23, 35Du
SawStop 10” Industrial Cabinet Saw 105IndexIInsert (see Table Insert)Interlock Switch(es): 7, 26, 31KKerf: 21, 69Kickback: 6, 8, 20, 38, 40LLED(s):
106 SawStop 10” Industrial Cabinet SawIndexPush Block: 39, 78RRear Elevation Shaft: 51-52, 55Rear Trunnion: 15, 51, 55-56Rear Trunnion Bracket: 15, 4
SawStop 10” Industrial Cabinet Saw 107IndexTilt angle: 14, 27, 59-60, 69 angle indicator: 14, 27, 59-60 angle scale: 14, 27 hand wheel: 13-14,
SawStop 10” Industrial Cabinet Saw 9(On saws with 230V, single phase motors.)(On saws with 480V, three phase motors.)!WARNING-OVINGBELTSANDPARTS
SawStop, LLC9564 S.W. Tualatin RoadTualatin, Oregon 97062www.sawstop.comphone 503-570-3200fax 503-570-3303email: [email protected] 2010
10 SawStop 10” Industrial Cabinet SawThe SawStop Safety SystemThis table saw is equipped with the SawStop® safety system. This revolutionary technolo
SawStop 10” Industrial Cabinet Saw 11The SawStop® safety system does not interfere with your use of the table saw in any way. You can still make al
12 SawStop 10” Industrial Cabinet Saw9. Never install the blade backwards. The brake might not stop a blade that is installed backwards, therefore y
SawStop 10” Industrial Cabinet Saw 13Unpacking Your SawUse care when unpacking your saw to prevent damage to any of the saw components or accessori
14 SawStop 10” Industrial Cabinet SawGet to Know Your SawThe major components of your saw are identied below. Make sure you can identify these compo
SawStop 10” Industrial Cabinet Saw 15Get to Know Your Saw20. Front Trunnion Bracket21. Front Trunnion22. Rear Trunnion Bracket23. Rear Trunnion
16 SawStop 10” Industrial Cabinet SawSetting Up Your Saw1. Saw Placement:Position the saw on a level surface away from sources of moisture an
SawStop 10” Industrial Cabinet Saw 17Setting Up Your Saw5. Tilt Hand Wheel Handle Installation:Install the handle on the tilt hand wheel b
The saw shown on the front cover includesthe optional 36 inch fence and extension table. Your saw may look different.Copyright SawStop, LLCAll Rights
18 SawStop 10” Industrial Cabinet SawWARNING! Never install the blade backwards. The brake might not stop a blade that is installed backwards, there
SawStop 10” Industrial Cabinet Saw 19Setting Up Your SawUsing the 8 mm hex L-wrench included with the saw, turn the spacing adjustment bolt clockwi
20 SawStop 10” Industrial Cabinet SawNote: some users may nd it easier to adjust the brake position by opening the motor cover and removing t
SawStop 10” Industrial Cabinet Saw 21Setting Up Your SawTo install the blade guard, rst pivot the large anti-kickback pawls upwards and guide them
22 SawStop 10” Industrial Cabinet Saw9. Table Insert Installation:Your saw is shipped with a high-quality, zero-clearance table insert. The insert i
SawStop 10” Industrial Cabinet Saw 23Setting Up Your SawWARNING! Some types of dust created by sawing, power sanding, grinding, drilling
24 SawStop 10” Industrial Cabinet SawWARNING! This saw must be connected to a grounded metal permanent wiring system, or to a system having
SawStop 10” Industrial Cabinet Saw 25Setting Up Your Saw12. Disconnect Switch:The saw is equipped with an electrical disconnect switch mounted on
26 SawStop 10” Industrial Cabinet SawSetting Up Your Saw13. Access Door Interlock Switches:As an additional safety feature, this saw is equipped wit
SawStop 10” Industrial Cabinet Saw 27Using Your SawUsing Your Saw1. Adjusting the Blade Height:The height of the blade can be adjusted from 1/8 in
SawStop 10” Industrial Cabinet Saw 1To Our CustomersThank you for purchasing a SawStop cabinet saw! It is the safest, most advanced table saw ever
28 SawStop 10” Industrial Cabinet Saw3. Turning on Main Power and Starting the Motor:Your SawStop® saw is equipped with an Electrical Disconn
SawStop 10” Industrial Cabinet Saw 29Using Your SawIt is not necessary to turn off the Main Power switch after pushing in the Start/Stop paddle to
30 SawStop 10” Industrial Cabinet Saw4. System Status Codes:The LED lights on the front of the switch box display the current status of the safety s
SawStop 10” Industrial Cabinet Saw 31Using Your SawSystem Initializing — this code indicates that the system is performing self-checks and energizi
32 SawStop 10” Industrial Cabinet SawContact was Detected During Standby — this code indicates that the safety system detected contact with the blade
SawStop 10” Industrial Cabinet Saw 33Using Your SawWARNING! Never run the saw in Bypass Mode unless necessary to cut conductive materi
34 SawStop 10” Industrial Cabinet Saw6. Using the Blade Guard: Using the blade guard is one of the most important steps you can take to prevent inju
SawStop 10” Industrial Cabinet Saw 35Using Your SawThe limit rod blocks material that is taller than the blade to prevent the material
36 SawStop 10” Industrial Cabinet Saw8. Using the Miter Gauge:The miter gauge included with your saw allows you to easily make miter cuts and perfor
SawStop 10” Industrial Cabinet Saw 37Using Your SawA guide plate is mounted on the end of the main bar (see Fig. 39) and ts in the bottom of the s
2 SawStop 10” Industrial Cabinet SawTable of ContentsWarranty 5No Warranty of Safety 5If You Have an Accident 5Safety 6WARNINGS 6
38 SawStop 10” Industrial Cabinet SawUsing Your Saw9. Cross-Cutting: Cross-cutting or cutting perpendicular to the grain of the workpiece, is perfor
SawStop 10” Industrial Cabinet Saw 39Using Your SawUsing Your Saw10. Rip Cutting:Rip cutting or cutting with the grain of the workpiece must be pe
40 SawStop 10” Industrial Cabinet SawUsing Your SawContinue pushing the workpiece toward the back of the saw until it clears the anti-k
SawStop 10” Industrial Cabinet Saw 41Using Your SawUsing Your Saw11. Changing the Brake Cartridge:The SawStop standard brake cartridge (shown in F
42 SawStop 10” Industrial Cabinet SawWARNING! Always make sure both the Disconnect Switch and the Main Power Switch are in the OFF position before re
SawStop 10” Industrial Cabinet Saw 43Using Your SawYou can change the brake cartridge either from the top of the saw through the table opening, or
44 SawStop 10” Industrial Cabinet SawYou can remove the blade and brake cartridge simultaneously by alternately moving the blade and then the cartrid
SawStop 10” Industrial Cabinet Saw 45Using Your SawInstalling a Brake Cartridge: To install a brake cartridge, the above process is reversed. Alig
46 SawStop 10” Industrial Cabinet SawWhat to do if the SawStop Safety System ActivatesWhen the SawStop Safety System is activated, the brake pawl wil
SawStop 10” Industrial Cabinet Saw 47Adjusting Your SawMaking Adjustments to Your SawWARNING! Always make sure that both the Disconnect Switch and
SawStop 10” Industrial Cabinet Saw 3Table of Contents 5. Using the Saw in Bypass Mode: 33 6. Using the Blade Guard: 34 7. Using the Riving
48 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your SawSet the dial indicator to zero. Slide the dial test indicator mount smoothly towar
SawStop 10” Industrial Cabinet Saw 49Adjusting Your SawMaking Adjustments to Your SawTo adjust the alignment, begin by loosening the 4 moun
50 SawStop 10” Industrial Cabinet SawAlternate Table Alignment ProcedureFor this procedure you will need a set of calipers or a combination square. B
SawStop 10” Industrial Cabinet Saw 51Adjusting Your SawMaking Adjustments to Your Saw2. Aligning the Blade Elevation Assembly:The blade elevation
52 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your SawThis procedure requires two measurements. For the rst measurement, set the tilt a
SawStop 10” Industrial Cabinet Saw 53Adjusting Your SawMaking Adjustments to Your SawOnce the set screws are loosened, the eccentric bushing should
54 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your SawThe geometry involved in this alignment procedure is tricky. That is because there
SawStop 10” Industrial Cabinet Saw 55Adjusting Your SawTo do this, set the tilt angle back to 0° and reposition the dial test indicator as describe
56 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your SawReposition the dial test indicator toward the front of the saw with the measuremen
SawStop 10” Industrial Cabinet Saw 57Adjusting Your SawMaking Adjustments to Your SawUpper Elevation Limit StopTo check the position of the upper e
4 SawStop 10” Industrial Cabinet SawTable of ContentsPush Block Construction 78Auxiliary Fence Construction 79Featherboard Construction 80El
58 SawStop 10” Industrial Cabinet SawLower Elevation Limit StopTo check the position of the lower elevation limit stop, remove the blade from the arb
SawStop 10” Industrial Cabinet Saw 59Adjusting Your Saw5. Adjusting the Tilt Limit Stops and Tilt Angle Indicator:The tilt limit stops allow you t
60 SawStop 10” Industrial Cabinet SawTilt Angle IndicatorThe tilt angle indicator is located at the front of the cabinet, just behind the elevation h
SawStop 10” Industrial Cabinet Saw 61Adjusting Your SawMaking Adjustments to Your SawThe head of the bolt is painted yellow for easy ident
62 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your SawTo set the height of the insert, use the included 3 mm hex L-wrench to adjust the
SawStop 10” Industrial Cabinet Saw 63Adjusting Your SawMaking Adjustments to Your Saw7. Adjusting the Riving Knife and Blade Guard:For safe operat
64 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your SawNext, remove the spreader and install the riving knife. Loosen the vertical positi
SawStop 10” Industrial Cabinet Saw 65Adjusting Your SawMaking Adjustments to Your SawTo adjust the height of the wood stop, loosen the two bolts th
66 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your Saw8. Adjusting the Quick-Release Clamp:The clamping pressure of the spreader / rivi
SawStop 10” Industrial Cabinet Saw 67Adjusting Your Saw9. Adjusting the Tilt Gearing:The tilt hand wheel changes the tilt angle of the blade by ro
SawStop 10” Industrial Cabinet Saw 5WarrantySawStop warrants to the original retail purchaser of a new industrial cabinet saw from an authorized Sa
68 SawStop 10” Industrial Cabinet SawMaking Adjustments to Your Saw10. Adjusting the Miter Gauge:The miter gauge bar includes three spring bearings
SawStop 10” Industrial Cabinet Saw 69Overall saw dimensions: 44” w x 34” d x 34” h 69 1/4”w x 36 1/2” d x 34” h (w/ optional fence & 36” rail
70 SawStop 10” Industrial Cabinet SawMaintenance1. SawStop Safety System:The safety system in general requires little maintenance. The system perfor
SawStop 10” Industrial Cabinet Saw 71TroubleshootingProblem Possible Cause(s) SolutionThe motor will not start and both LEDs on the switch box are
72 SawStop 10” Industrial Cabinet SawTroubleshootingProblem Possible Cause(s) SolutionCannot turn saw on in Bypass mode.1. The sequence for starting
SawStop 10” Industrial Cabinet Saw 73Problem Possible Cause(s) SolutionThe blade slows down during cut, but does not stop.1. One of the belts is n
74 SawStop 10” Industrial Cabinet SawProblem Possible Cause(s) SolutionThe material binds when making a rip cut.1. The rip fence is not aligned with
SawStop 10” Industrial Cabinet Saw 75Cabinet Saw DimensionsFront View Rear View34"19 1/4"4 3/8"44"24"5"2 1/8"12&
76 SawStop 10” Industrial Cabinet SawCabinet Saw DimensionsLeft Side View Footprint3"12"24"30"1"33 7/8" 24 3/4" 27
SawStop 10” Industrial Cabinet Saw 77Push Stick ConstructionThis diagram illustrates a typical pushstick. Pushsticks should be constructed
6 SawStop 10” Industrial Cabinet Saw1. Read and understand the instruction manual and all safety warnings before operating this saw. Failure to foll
78 SawStop 10” Industrial Cabinet SawPush Block ConstructionThis diagram illustrates a typical push block. It includes the three pieces shown here la
SawStop 10” Industrial Cabinet Saw 79Auxiliary Fence ConstructionThis diagram illustrates an auxiliary fence for use with the push block shown on p
80 SawStop 10” Industrial Cabinet SawFeatherboard ConstructionThis diagram illustrates a typical featherboard. Featherboards should be constructed fr
SawStop 10” Industrial Cabinet Saw 81Electrical Schematic — 230V & 240V, Single-Phase (3 and 5 HP)1L1 3L25L313NO14NO2T1 4T2 6T32T1 4T2 6T395 96
82 SawStop 10” Industrial Cabinet SawElectrical Schematic — 230V, Three-Phase (5 and 7.5 HP)1L1 3L25L313NO14NO2T1 4T2 6T32T1 4T2 6T395 96A2COIL A1COI
SawStop 10” Industrial Cabinet Saw 83Electrical Schematic — 415, Three-Phase (5 HP)1L1 3L2 5L313NO14NO2T1 4T26T32T1 4T2 6T395 96A2COILA1COILGROUNDP
84 SawStop 10” Industrial Cabinet SawElectrical Schematic — 480V, Three-Phase (5 and 7.5 HP)1L1 3L2 5L313NO14NO2T1 4T26T32T1 4T2 6T395 96A2COIL A1COI
SawStop 10” Industrial Cabinet Saw 85Electrical Schematic — 600V, Three-Phase (5 and 7.5 HP)1L1 3L2 5L313NO14NO2T1 4T26T32T1 4T2 6T395 96A2COIL A1C
86 SawStop 10” Industrial Cabinet SawCabinet and Table Assembly Exploded View252633342429323128804041757274734746483314172035343555393741182321222736
SawStop 10” Industrial Cabinet Saw 87No. Description Part No. Qty.1 Table CB104 001 12 Rear Lock Down Screw for Insert CB104 002 23 Cast Iron Exten
SawStop 10” Industrial Cabinet Saw 711. Wear proper apparel when using the saw. Do not wear loose clothing, gloves, neckties, rings, bracelets, or
88 SawStop 10” Industrial Cabinet SawNo. Description Part No. Qty.36Contactor Box 3HP/208-240V/1-phase CB107 0231Contactor Box 5HP/208-240V/1-phase
SawStop 10” Industrial Cabinet Saw 89No. Description Part No. Qty.55Terminal Box Label (208-240Volt/single phase) CB104 0601Terminal Box Label (208
90 SawStop 10” Industrial Cabinet SawInternal Assembly Exploded View949792903116143315953619321793435139391508849515589414042111031393853523130107393
SawStop 10” Industrial Cabinet Saw 91No. Description Part No. Qty.13HP, 1PH, 208-240V, 60Hz, TEFC Motor CB104 06915HP, 1PH, 208-240V, 60Hz, TEFC Mo
92 SawStop 10” Industrial Cabinet SawNo. Description Part No. Qty.31 M6x1.0x12 Socket Head Cap Screw CB104 103 732 V-Bracket CB104 104 133 M8x1.25x20
SawStop 10” Industrial Cabinet Saw 93No. Description Part No. Qty.73 Control Shaft Key CB104 145 274 Thrust Washer CB104 146 475 Collar CB104 147 2
94 SawStop 10” Industrial Cabinet SawArbor Assembly Exploded View324513241817101681091710121115143233344231293637284849504439535130523541384046474527
SawStop 10” Industrial Cabinet Saw 95No. Description Part No. Qty.1 Arbor Block CB107 001 12 Arbor CB104 173 13 M5x5x28 Key CB104 174 14 Main Arbor
96 SawStop 10” Industrial Cabinet SawNo. Description Part No. Qty.42 M4x0.7 Lock Nut CB107 019 243 Retraction Bracket CB104 214 144 Retraction Pawl C
SawStop 10” Industrial Cabinet Saw 97This page is blank.
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